Cleanroom Equipment

Kaizen Airtech manufactures tissue culture rack, construct in beat grade corrosive resistance MS powder coated or SS tubular pipe. We provide tissue culture rack in custom specifications depending on room size and total bottle capacity required. These racks are generally 10-20 feet in length and 402 feet depth and 8-9 feet height. These racks can commonly accommodate 3000-14000 bottles per racks.

1. Compact, mobile transportable design
2. Available Installed & Very Less Maintainance

Kaizen Airtech Clean room Modular Panel System is specifically designed for aesthetic look andachieving project timelines while maintaining modular flexibility. The system offers progressive and on progressive designs to suit your needs. We have taken the utmost care in offering our clients awide range of options in panel thickness. The modular false ceilings are suspension type with walk on or non-walk on design as per requirement.

Modular cleanroom walls are a composite construction of two skins of high pressure plastic laminate over an white painted steel and have a centre core of expanded polystyrene. Standard modular clean room panel dimensions are 1000,1250 mm (4′) wide with an overall length ranging from 3 to 4,2 mt (10’ to 14’) and thickness of 50,80 mm (1 3/4″). Available optional panel surfaces include: Vinyl, HPL, FRP, PVC, Porcelain, and Stainless Steel. Other centre core materials are also available. The self-supporting, insulated walls are assembled with an interior aluminium framework. The Modular Clean room walls panel seams are sealed by silicone with a perfectly flush finishing. The high-pressure laminate can be easily milled to allow flush mounting of all covings and accessories and guarantees compliance with GMP rules for cleanroom cleaning.

Wall panels are attached to each other with a two-piece structural post system. Posts are manufactured from 20 gauge cold rolled steel, painted white with a matching snap in filler channel to conceal the fasteners. The two-piece design allows for a non-progressive panel system, allowing panels to be removed and replaced without disturbing adjacent panels. Posts are used to conceal electrical and telephone wiring and computer cabling as well as housing structural inserts. All panels of like sizes are interchangeable. Wall heights start at 8′ and can be supplied to as tall as 30+’. Wall panels are secured to base and top. “U” channel and Starter channel is used when attaching into existing walls.

Kaizen pass box is customized to allow material to transfer without much personal movement. Controlling the ingress of particulate contamination into a clean room and other controlled environments. The auto control releases the transfer items only after a full clean down.

Key Benefits:

• Double skin SS 304 base surface
• Reliable electronic interlock system
• Double skin door with glass view panel

Features:

• Microprocessor based digital LCD Controller displays all safety information on one screen easy monitoring all parameters.
• The electronic interlocking system is reliable maintenance free fail safe and maintain clean room integrity by preventing both doors from being opened at the same time.
• Powder coat inhibits microbial growth on external surface prevents contamination and improves safety
• The full body of pass box is constructed of SS 304 which is maximum chemical resistance.
• Frameless internal surface with coving easily clean.
• Double skin door with glass vive panel.
• Fluorescent light (interlocked with door) When booth door closed both are electric magnet locked, for open press touch screen to release door at a time only one door opened.
• Audio/visual indication for a material is kept inside the pass box.
• In a close condition of both doors UV light will be on, when open any one door UV will off and FL will on.

Air Showers are the specialized anti-chamber which personnel and material must pass before entering controlled environment. This self-contained chamber installed at entrances to cleanrooms and other controlled environments. They minimize particulate matter entering or exiting the clean space.

Kaizen Airtech solution provides standard and customizes size air showers for demanding applications in the microelectronics, semiconductors, pharmaceutical, spray painting, lab animal research and food markets. We offer modern features a field-programmable microprocessor control that offers the maximum application flexibility of any unit on the market.

In Cleanroom Applications, transportation is the greatest source of particulate contamination. Air showers are installed between change areas and the clean room. The air shower enhances clean room operating protocol by serving as a reminder to all operators that they are entering a controlled environment.

Key Benefits:

• Emergency stop buttons
• Adjustable Air Nozzles
• Microprocessor based controller
• High-velocity shower jets

FEATURE’S:

• The programmable logic controller controls the sequence of operation.
• SS air nozzles provide High velocity air jets in excess of 20 m/s ensure efficient scrubbing action to remove particulate matter.
• SS air nozzles provide High-velocity air jets in excess of 20 m/s ensure efficient scrubbing action to remove particulate matter.
• Microprocessor controller supervises all functions.
• Mini-plated HEPA filtration achieves > 99.999% typical efficiency at 0.3 micron particles
• A disposable pre-filter with 85% arresting extends the life of the main filter.
• An emergency stop button activates immediately end cycle and releases all interlocks, a button is mounted on both sides of the shower.
• Energy efficient LED lighting and Indicator lights mounted on both sides of the air shower exterior regulate traffic flow in and out of the clean room
• Permanently lubricated direct drive centrifugal blowers are used in conjunction with stainless steel air nozzles.
• All visible surface are covered with high pressure white laminated plastic.

Kaizen Class II Biological Safety Cabinet is designed inward air flow for personal protection, HEPA filtered laminar airflow for product protection and HEPA filtered exhausted air for environmental protection within laboratories and industrial facilities. It also features stable and self-compensating airflow, despite building voltage fluctuations & filter loading. Its large performance envelope is an open declaration of possible safe operating airflow values. Class II Biological Safety Cabinet also has an antimicrobial coating on all its external and internal painted surfaces for improved safety.

Key Benefits :

• Energy-saving
• Compact
• Stable, Self-Compensating Airflow
• Low Noise and Ergonomic Design

Features :

• Two-layered marinated toughened glass (≥5mm) motorized front window.
• HEPA Filter with 99.999% efficiency against 0.3µm particles, 99.995% filter efficiency for MPPS at 0.1µm improves safety
• Microprocessor based digital LCD Controller displays all safety information on one screen easy monitoring all parameters.
• Airflow sensor alerts the user if airflow is sufficient for greater safety powder coat inhibits microbial growth on external surface prevents contamination and improves safety
• Ergonomically-designed raised arm rest helps prevent grille blocking and create a comfortable working posture, A standard plastic armrest eliminates cold conduction on forearms relieving tendons of any unnecessary stress.
• Curved Corner and Glass Side with large corner radius facilitates easily cleaning and enables easy reach of service fixture and outlets.
• Divided autoclavable work tray allows easy cleaning
• Filter Life Indicator: Pressure value displayed to show life utility of the main filter
• A single ultra-high efficiency ECM motor with a properly sized fan blade minimizes energy usage while extending the life of filters. 70 % energy saving compared to AC motor.
• Unidirectional airflow moving along parallel flow lines at a constant velocity of 60 fpm (0.30 m/s) minimizes air turbulence within the work zone lessening the chance for cross contamination.

Kaizen Airtech provides positive pressure module comprise a metal box that contains fresh air quality in a clean room. Fresh air from an adjacent area is supplied to the room after HEPA filtration. This air builds a positive pressure in the room when compared to the adjacent area. As pressure module produced in various size and capacity. All module air flow ranging from 6 to 2700 m3/h. This pressure gradient prevents ingress of particles through door leaks or when the door is opened. All pressure modules are supplied with a label indicating the relevant performance.

Key Benefits :

• Flexible Design
• Uniform Air Flow Velocity
• Water proof filter media
• Maintain positive pressure in room

Features :

• The full body of pass box is constructed of SS 304 or MS powder coated which is maximum chemical resistance.
• Powder Coat inhibits microbial growth on external surface prevents contamination and improves safety
• All components are cleanroom compatible.
• Statically and dynamically balanced motor blower assembly.
• Kaizen Airtech Laminar Flow Clean Benches have been tested for cross-contamination and product protection using microbiological test method.
• Filtration: primary filter 10 microns with efficiency 90% washable HDPE Media in FRP PU coated Frame for GI model mounting after mixing chamber. 80% air recalculated and 20% fresh air. Mini plate HEPA filter incased in aluminum frame Final = 0.3 microns with an efficiency of 99.997% (anti –microbial treated media)
• Strict Quality Control in the every step and make sure 100% high quality before the packing and shipment.
• We will provide all the documents based on your needs after shipment.

Kaizen Airtech garment storage cabinets have the highest degree of safety for both the users and for the product. Kaizen provides premium solution to maintain cleanliness of your controlled cleanroom environment. All models are fabricated of stainless steel or pre-coated GI sheet metal is available with overhead HEPA filter that shower particle free air to dislodge and wash away contaminants. Kaizen Aristech garment storage cabinets are available in the following configuration.

Key Benefits :

• Disposable pre-filter


• Reliable locker switch


• Magnehelic Pressure gauge


• Energy efficient

Features :

• Two stage filtration Equipped with motor blower and miniplate HEPA filter module maintains vertical flow of particle free air to prevent dust build up.


• Reliable rocker switches operate the fan and light & Magnehelic pressure gauge monitors cabinet operations.


• Powder coat inhibits microbial growth on external surface prevents contamination and improves safety.


• The full body is constructed of SS 304 which is maximum chemical resistance.


• All cabinet component are clean room compatible isocide eliminates 99.9 % of surface bacteria within 24 hours of exposure.


• U.V Light with Hour Meter.


• Interlocking arrangement to put-off U.V. Light if either door opens.


• Heater with thermostat DOP Test Port.


• 5/15 Amp Switch Socket for external equipment.

Kaizen Airtech Solution is a leading manufacturer in cleanroom equipment now given their customers.The Vertical Laminar Air Flow Unit offered by us is wide demand owing to its high-end performance and reliability. The new generation laminar flow clean benches offers a wide range of options for our customers, Even more choice to choose from a variety of models and features for their laminar flow clean bench needs. With more choices for the customers, Kaizen Airtech Solution laminar flow clean benches still offer the same level of product protection for your samples and processes where operator protection is not required.

Key Benefits :

• Flexibility Design
• Humidity Control
• Adjustable Air Flow Velocity
• Temperature Control

Low Vibration

Features :

• Microprocessor Controller displays all safety information on one screen with touch pad.
• Ergonomic design encourages proper posture reducing fatigue.
• Stainless steel work surface ensure optimal clean less, chemical resistance and containment of accidental liquid spills.
• Energy efficient motor saves on your energy bills while increasing filter life lowering your total cost of ownership. Offers stable airflow, despite voltage fluctuations and filter loading with low noise at below 60 dbA.
• Each clean bench is individually factory tested for safety and performance in accordance with international standards.
• All components are cleanroom compatible.
• 10x filtration efficiency of HEPA filter creates Class 100 air quality work zone instead of industry-standard ISO Class 5.
• Washable, reusable pre filter which trap dust and large particle.
• The removable protective screen located in front of the HEPA filter and easily removed for service and cleaning.
• Built in recessed illuminator provide diffused lighting without interfering with the laminar flow.
• Kaizen Airtech Laminar Flow Clean Benches have been tested for cross-contamination and product protection using microbiological test.
• Face velocity is adjustable from less than 90 FPM (0.45 m/s) to higher than 130 FPM (0.66 m/s)
• Pressure drop from 0.35 to 0.795 inches W.G at 90 FPM (0.45 m/s)
• High product protection by provision of ISO Class 5 particle free work area
• Latest EC energy efficient fans providing maximum performance with minimal energy use

Kaizen Airtech Horizontal Laminar Flow Clean Bench blends in latest laminar flow technology and innovation to provide proven protection for your samples and processes. The new generation Horizontal Laminar Flow Clean Benches offers a wide range of options for our customers; with glass side wall, sizes from 2 to 6 feet, Behind the many options that the customer can select, the full range of the new Kaizen Airtech laminar flow clean benches is powered by the latest generation ultra-high efficiency motor. It now also offers ISO Class 3 (Class 100 air quality) work zone with a 10x efficiency of its HEPA filters. With more choices for the customers, Kaizen Airtech laminar flow clean benches still offer the same level of product protection for your samples and processes where operator protection is not required.

Key Benefits :

• Class 100 Air quality maintains.


• Energy Efficient


• Superior airflow uniformity


• Ergonomic design

Features:

• Microprocessor Controller displays all safety information on one screen with a touch pad.


• Stainless steel work surface ensures optimal clean less, chemical resistance and containment of accidental liquid spills.


• Ergonomic design encourages proper posture reducing fatigue.


• Washable, reusable pre filter which trap dust and large particle.


• 10x filtration efficiency of HEPA filter creates Class 100 air quality work zone instead of industry-standard ISO Class 5.


• The removable protective screen located in front of the HEPA filter and easily removed for service and cleaning.


• Each clean bench is individually factory tested for safety and performance in accordance with international standards.


• All components are cleanroom compatible.


• Kaizen Airtech Laminar Flow Clean Benches have been tested for cross-contamination and product protection using microbiological test method.


• Built in recessed illuminator provide diffused lighting without interfering with the laminar flow.


• Face velocity is adjustable from less than 90 FPM (0.45 m/s) to higher than 130 FPM (0.66 m/s)


• Pressure drop from 0.35 to 0.795 inches W.G at 90 FPM (0.45 m/s)

Kaizen dynamic pass box provides barrier between areas & to sweep away the particulate load if present on a surface of an object being transferred to the more clean area. Personal traffic is the most important factor which must be controlled. They may also be used to protect the external environment from egress of contamination.

Key Benefits:

• Double skin SS 304 base surface
• Reliable electronic interlock system
• Double skin door with glass view panel

Features:

• Statically and dynamically balanced motor blower assembly.
• Microprocessor based digital LCD Controller displays all safety information on one screen easy monitoring all parameters.
• An electronic interlocking system is reliable maintenance free fail safe and maintain clean room integrity by preventing both doors from being opened at the same time.
• Powder coat inhibits microbial growth on external surface prevents contamination and improves safety
• The full body of pass box is constructed of SS 304 which is maximum chemical resistance.
• Internal coving for easy clean, bottom with heavy roller base.
• This can be easily installed on the wall between the classified room and unclassified room.
• Double skin door with glass view panel.
• ISO Class 5 air cleanliness
• HEPA filter 99.999% down to 0.3 micron
• Fluorescent light (interlocked with door) When booth door closed both are electric magnet locked, for open press touch screen to release door at a time only one door opened.
• Audio/visual indication for a material is kept inside the pass box.
• In a close condition of both doors UV light will be on, when open any one door UV will off and FL will on.

Modular clean room posts are pre wired with 210 V duplex outlet and switches and mounted in a steel electrical box. Fluorescent gasket light fixtures are 610×1220 mm 4 tube ,120 V,less tubes with energy saving or electronic ballasts. This system is made up of pre-wired connections for light switches, 115v outlets and whips for lights and fan powered Hepas. Electrical run terminates with a “pig-tail” at location designated by the customer and can carry up to 6 circuits to be installed in distribution electrical panels. Final installation of the panel(s) and power to the building is to be installed by a licensed electrician. Outlets are convenience type duplex, three wires, and grounded. Single and 3-way switches are standard.

Fluorescent and LED Lights :

• Full range of fixtures, including sealed energy-efficient, no-maintenance LED panels, makes it easy to configure the optimal lighting for your application


• Select 2′ x 4′ (610 mm x 1219 mm) ceiling module for placement in the ceiling grid, or Teardrop Lights for installation below the grid


• Flow-Through units are ideal with dense FFU ceiling coverage


• LED light strips and panels produce less heat to reduce cooling costs


• Dimmable LED light panels allow brightness adjustments.

Structural Design and Roof Decking
Unless otherwise specified, roof decking, I-beams and support post will be designed for 20-25 lbs. per square foot loads (live load walk-able). Loads of up to 60+lbs and greater are also available. Rooms can be have clear spans of 45+’ and can also be designed as an interregnal part of a mezzanine. Steel roof deck is at least 22 gauge corrugated steel, fire rating is non-combustible, sound deadening with closure gaskets (STC 32). Support posts and I-beams will vary in size based on span and load bearing requirements. Seismic bracing and stamped drawings are available when required.